Surprisingly, it was really easy. I hope the other side is as easy. After inspection of the old one, I think it probably could have gone awhile longer but the elbow is definitely shot.
Question to the Chrysler Universe:
Do I need a circulating pipe / copper sleeve in the manifold if I have a raw water system? I looked at the Barr instructions that came with the manifold and it says that my setup (water comes in at the front of the manifold - exits the rear & recirculates to the oil cooler and second pocket of the pump) does not get it "or the warranty is voided.
Simple enough
BUT my existing manifold has the sleeve in it and it is a Chrysler manifold (says "Chrysler" on the side)
The guy at the Marine Supply shop said only if you have fresh water cooling.
I put it all together so it would suck if I needed one but I don't want to start it up until I get some feedback from the folks here who know what they are talking about
FOR ANYONE LOOKING TO DO A MANIFOLD CHANGE: Its easy to do, heavy and dirty but manageable. If the boat is in storage for the winter, pull it and try to take it apart so see if the manifold is still good. The elbows die first.
If you are in the water like me: Get the whole assembly, put it together first, then yank the old one. I'm in salt water so this will be needed every few years. I'll have the old ones inspected and if they are good, boil them and keep them as spares.
I'll post photos later - got to get to the store for hoses before they close for the holiday.
Merry Christmas!
D